FOUP Carton Automatic Packaging Machine
| Category | Sub-item | Content |
|---|---|---|
| Compatible Packaging Boxes | Types | 1. Yellow Inner Box 2. Special Yellow Inner Box 3. White Inner Box 4. Yellow Inner Box matched with Outer Carton 5. Special Yellow Inner Box matched with Outer Carton 6. White Inner Box matched with Outer Carton |
| Inner Box Dimensions |
Dimension Info:
Yellow Inner Box: 385 (L) × 150 (W) × 84 (T) mm |
|
| Outer Carton Dimensions |
Dimension Info:
Outer Carton for Yellow Inner Box: 399 (L) × 346 (W) × 310 (T) mm |
|
| Buffer Plate Dimensions | Same as inner box dimension; fixing method and strength of cardboard forming to be discussed separately Tolerance: ±2 mm Weight of each buffer plate approx. kg (to be confirmed based on customer supply) Barcode scanning for incoming buffer plate to verify correct material Physical sample required for design |
|
| Sample Request | Customer to provide Samples, 30 pcs for each Type | |
| Labeling Function | Printer | Inner box label: 136 (L) × 75 (W) mm Delivery label: 101 (L) × 46 (W) mm 3. File format: ZPL 4. Max label roll diameter: * mm, others upon request 5. Quantity: 5 units (1 for inner box, 4 for outer carton) |
| Labeling Target | Inner boxes & Outer cartons | |
| Labeling Quantity | Inner box: 1 label Outer carton: 2 ~ 9 labels, by recipe |
|
| Labeling Position | Inner box: Left side of inner box opening Outer carton: 2 labels, by recipe Outer carton: 3 ~ 9 labels, by recipe |
|
| Labeling Accuracy | ≤ ±10 mm | |
| Detection Function (Option) | Read and verify barcode on label * Others: |
|
| Compatible Tape Types | Labeling Target | Outer cartons |
| Tape Dimensions | Clear Tape: 60 (W) mm, total length 900 m, thickness 0.048 mm Logo Tape: 60 (W) mm, total length 900 m, thickness 0.048 mm |
|
| Packing Slip | Reading Function | Operator scans barcode with handheld reader, then retrieves shipment data from customer outbound system |
| In Port (Outer Carton) | Port Quantity | 6 Ports (standard carton), 5 Ports (special yellow-inner matched outer carton) |
| Feeding Method | 1. Manual mode: Manual loading | |
| Manual Mode | 1. Pass Line: 900 mm 2. Outer carton orientation: Label facing outward |
|
| RFID Reading Function | Carton Reading | Requires handheld 2D Reader for carton reading |
| Out Port | Buffer Quantity | 6 Ports (standard carton), 5 Ports (special yellow-inner matched outer carton) |
| Discharging Method | Interfaced with customer CV (Pass Line: 350 mm) | |
| Manual Mode | Pass Line: 350 mm | |
| Manual Feed Port (Inner Box) | Buffer Quantity | 36 |
| Type | Drawer type | |
| Manual Mode | 1. Pass Line: 700 mm Pass Line varies by drawer layer layout |
|
| Reader Function | Requires handheld 2D Reader for carton reading | |
| Box Loading Module | Function | Robot places inner box onto outer carton platform, pusher ARM loads boxes sequentially |
| Carton Folding & Sealing Module | Function | Automatic lid folding, carton sealing & corner taping |
| Weighing Function | Weighing Accuracy | Weighing range 100 kg, resolution 10 g; display minimum 2 decimal places in kg; weight result uploaded to system |
| Label Reading | Identification Method | Operator scans barcode with handheld barcode reader; Barcode reader verification before Robot picks material |
| CCTV Camera | Installation Positions | 1. Packaged inner box & buffer plate feeding unit 2. Preformed outer carton feeding unit 3. Inner box labeling unit 4. Inner box & buffer plate feeding unit 5. Sealing unit 6. Weighing unit 7. Outer carton labeling unit 8. Conveyor (outfeed) * Others: Installation positions defined by customer |
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